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Bio Factory Organic Fertilizer Production Line Fertilizer Pellet Production Line

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Bio Factory Organic Fertilizer Production Line Fertilizer Pellet Production Line
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Features
Specifications
Product Type: FERTILIZER
Condition: New
Machine Type: Granulator
Output (kg/h): 1000
Video Outgoing-inspection: Provided
Machinery Test Report: Provided
Marketing Type: Ordinary Product
Warranty Of Core Components: 1 Year
Core Components: PLC, Engine, Bearing, Gearbox, Motor, Gear
Voltage: 220V/380V/415V 50Hz/60Hz
Dimension(L*W*H): Customized
Weight (KG): 3000
Power (kW): 100
Warranty: 1 Year
Key Selling Points: High Productivity
Applicable Industries: Manufacturing Plant, Farms
Showroom Location: None
Product Name: Top Factory Manure Fertilizer Pellet Making Production Line
Usage: Duck Dung Graule Granulation Machine
Raw Material: Manure/waste/residue, Etc
Capacity: 1-20t/h
Fertilizer Shape: Round Granule Or Powder
Fuel For Dryer Machine: Coal, Gas,diesel,gasoline,etc
Granulator: Disc/ Rotary Drum Granulator, New Type Stirring Granulator
Granulating Way: Wet Way
Weight: According The Capacity
Power(W): 37-220kw
After-sales Service Provided: Field Installation, Commissioning And Training, Field Maintenance And Repair Service, Video Technical Support, Online Support
After Warranty Service: Video Technical Support, Online Support, Spare Parts, Field Maintenance And Repair Service
Local Service Location: None
Certification: ISO9001
Basic Infomation
Certification: ISO9001
Payment & Shipping Terms
Packaging Details: Top factory Manure fertilizer pellet making production line/organic fertilizer plane for sale Standard sea transport packing or under the customers' requirement for wormcast/vermicast/earthworm feces fertilizer production line
Supply Ability: 10 Piece/Pieces per Month farm organic ball fertilizer granulation production line
Product Description
Introduction of Granular Fertilizer Production Line:
The Granular Organic Fertilizer Production Line is commonly used to process different fermented organic substance into bio-organic fertilizer. It adopts one-step molding technology. Animal manure and agricultural waste are recycled as the main raw materials, thus manure or dung waste is not only creating economic benefits for the enterprise, but also making a great contribution to environmental projects for mankind.
Raw Materials:
1. Agricultural waste: straw, dregs of beans, cotton dregs, rice bran, etc.
2. Animal manure: mixture of poultry litter and animal waste, such as the wastes of slaughterhouse, fish market, urine and dung of cattle, pigs, sheep, chicken, ducks, geese, goat, etc.
3. Industrial waste: wine lees, vinegar residue, manioc waste, sugar scum, furfural residue, etc.
4. Home scrap: food waste, the roots and leaves of vegetables, etc.
5. Sludge: the sludge of the river, sewer, etc.
The Whole Production Process Design:
Working Process:
Raw material fermentation--Fermented material crushing--Fermented material screening--Batching material(alternative)--Material mixing--Granulation--Drying Fertilizer--Cooling Fertilizer--Screen fertilizer--Coating fertilizer(alternative)--Fertilizer packing

The details process as below:
1.Raw material pretreatment:
If the raw material is pig manure, chicken manure etc., and the raw material moisture is too high (about 80%), can use the dewatering machine first (picture shown on the left below); if the moisture about 65%, not is too high, can add some straw, sawdust, mushroom residue etc. to adjust moisture. If the straw need to crush, can use the straw crusher (shown on the right below).

Why need to adjust the moisture of raw material?
Because the fermentation process required the material moisture about is40-60%.
2. Fermentation Process:
-Generally, we use the compost turner machine to fermentation. The compost turner machine working can not only cool down and dissipate heat, but also increase oxygen, increase air permeability, promote fermentation and shorten fermentation time.
We have different type compost turner, will according to details to design.
-The whole fermentation cycle about need 20-25 days, and the temperature required about 60 ℃, moisture about is 40-60%.
-During the fermentation early, one day about need to turning 3-4 times, after one week, about 1-2 days to turning 1 time, until the temperature is no longer elevated, the entire fermentation process is completed

3.Crusher:

After fermentation, the material will have some big size lump, so need to crush it first, then we can get the fine powder material for granulation.

4.Screen Machine:

During fermentation, maybe will have some garbage, and crushed mateial need to screen, ensure can get qualified granulation raw materials.

5.Mixer:

After screen, customers can according to needs to add some other material, then use the mixer to blending well. Another function: the mixer can add spray water device, to adjust the moisture, because the granulation required moisture about is 30%.

6.Granulator:

Wet type granulation, we can put the powder material to different granulator, then can got the round shape or cylinder shape granules or pellets.
Generally, the granule size about 3-5mm.The granules can be adjusted by the material moisture.

7&8 Dryer & Cooling:

We need to drying and cooling the granules before packing. By drying and cooling, we can keep the granular shape. And extend the shelf life of finished product.

9.Screen Machine:

Screen the fertilizer, the qualified fertilizer will go to packing machine directly, unqualified fertilizer will returned to crusher and granulation again.

10.Coating Machine:

We can coat the surface of granules with powder or liquid. To extend the shelf life of granules or change the color of finished product.To get more beautiful granules.

11.Packing Machine:

Bagging the finished product by woven bags or plastic bags.
Through sealing, we can make the finished product more commoditized.
Final Products:
Features:
1.Organic fertilizer production line has the advantages of compact layout, advanced technology, stable operation, easy maintenance; its material has wide adaptability and is suitable for organic compound fertilizer and biological organic fertilizer with various proportions, which provide nutrients for the growth of plant and grow and improve soil.
2.Small investment and quick results, and the pollution by livestock and poultry breeding is reduced.
3.Animal waste is cheap and easy to be collected, reducing the production cost greatly; the timely processing of animal waste is beneficial to animal epidemic prevention and also to people’s living environment.
Working Principle:
The organic fertilizer production line can not only meet the needs of local fertilizer, but also meet the needs of the surrounding market. Biological organic fertilizer is widely used in fields such as farmland, fruit trees, flowers, landscaping, high grade lawn, soil improvement and so on, which have a good effect. Our country subsidizes the agriculture, and it is very supportive of the industry, so investing in this industries is a good choice.

Pre-sale Service:
1.Offering comprehensive technical and business consultation services;
2.Proposing the most suitable scheme and equipment for our clients;
3.Designing and fabricating targeted products according to the special requirements of clients;
4.Training periodically high qualified service technician;
5.Free CAD design: if you can provide the material, your aim capacity and your factory information, we can make a free CAD design for you.

After-sales Service:
1.Highly inspecting equipments in every working procedure, quality comes first;
2.Fast & Safe Delivery;
3.Assisting our clients for foundation construction of equipments;
4.Dispatching engineers to install and debug equipments;
5.Training the first-line operators on site;
6.Regularly visit clients to solve production problems Providing life-long maintenance service
7.Providing technical exchanging.

1.Are you manufacturer or trade company?
A:We are a professional manufacturer for producing fertilizer processing equipments and related machine
(fermentation machines,granulator, crusher, mixer, packing, feeding machines and conveyor belt) etc.

2.How should to do if I meet some trouble while using?
A:The English manual book and video will be provide for showing how to resolve the problems, if necessary, we will dispatch our engineer to your factory.

3. Do you provide the installation service after ordering your machines?
A:As for the single machine, we provide the users instruction and operation video.
As for the production line,we provide the professional construction drawing,and arrange the engineer guide the user install the machines.Help the user train the skilled workers.

4.Can we visit your factory to see some fertilizer plant with your machine?
A:We really give every customer a warm welcome to visit our factory,and we can take the customer to visit fertilizer plants with our equipment.


If you have any questions about organic fertilizer production line, can feel free to contact me!

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